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Sulfur Dioxide Scrubbers

What is sulfur dioxide (SO2)?

Sulfur dioxide is a colorless gas that can be released into the air through various manufacturing processes, particularly through the combustion of coal for power generation. SO2 is also released to the air from natural sources, but on average, human activities are the predominant global source. Volcanic eruptions, for example, can release millions of tons of SO2 during a single major event, but such massive eruptions are thankfully infrequent.

What are SO2 scrubbers?

An SO2 scrubber system is the informal name for flue gas desulfurization (FGD) technology, which removes, or "scrubs," SO2 emissions from the exhaust of coal-fired power plants. A scrubber works by spraying a wet slurry of limestone into a large chamber where the calcium in the limestone reacts with the SO2 in the flue gas. There are some variations in design of scrubbers. For example, some scrubbers may use other chemicals such as magnesium oxide to react with the SO2 in the flue gas.

How is SO2 emitted through a coal-fired power plant?

Coal is not a pure carbon; most coal contains other chemicals, including sulfur. When coal is burned, the sulfur combines with the oxygen in the combustion air to produce SO2, which is emitted into the air through a plant’s stacks.

Why does SO2 need to be scrubbed?

Sulfur dioxide is a reactive gas – so when it meets other gases within the earth’s atmosphere, a fine, secondary particle forms. Emissions from automobiles and trucks, industrial processes, wood burning stoves and forest fires, and surface mining and agriculture activities also contribute to the formation of fine particles. An abundance of these fine particles or SO2 within the atmosphere could impact our health and the environment.

In 1971, the United States Environmental Protection Agency first established air quality standards relating to SO2 and fine particles and updates the standards periodically. All Duke Energy plants continuously monitor emissions to ensure air quality regulations are met.

How does a scrubber work?

Once sulfur is burned and produces SO2, the exhaust gas passes through the scrubber where a spray mixture of limestone and water reacts with the SO2. The reaction enables the SO2 to be removed before it’s released into the atmosphere. Duke Energy’s newer scrubbers are typically designed to remove 95 percent or more of the SO2 from the exhaust gas. The white plume that comes out of the stack is water vapor.

What happens to the SO2 that is captured in a scrubber?

When SO2 combines with limestone, a primary byproduct is calcium sulfate, commonly known as synthetic gypsum. A recyclable product, synthetic gypsum is used in the manufacturing of wallboard and cement, and as a soil amendment in agricultural and construction applications.

Much of the synthetic gypsum produced from Duke Energy’s scrubbers is reused in these and other applications. Unused byproducts are properly disposed of in approved landfills.